HISTORY OF STRUCTURFLEX

From humble sail-making beginnings, Structurflex has consistently pursued opportunities and developed new skills to become one of the world’s leading suppliers of innovative tensile membrane structures using PVC, PTFE and ETFE fabrics. Our timeline tells the story of a company that’s always ready to embrace the next challenge.

1937

Structurflex began life as Sails & Covers Ltd on 21 July 1937. Owned by Leo Bouzaid, the company designed and manufactured sails and other marine products for Auckland’s talented yachting fraternity. Auckland is often called ‘the city of sails’, because it has one of the highest rates of yacht ownership per capita in the world.

1950

PVC (polyvinyl chloride) fabric technology was improving rapidly.


Recognising the future potential of the fabric, Leo Bouzaid purchased New Zealand’s first high frequency PVC welding machine for developing and manufacturing PVC products.

1962

In 1962 Leo died and his two sons, Tony and Chris, took over the business. Both sons were world champions in yachting and brought their vision and determination to the business.


The polymer fabric side of the business grew substantially over the next 20 years.

1970

Sails & Covers Ltd joined forces with the U.S. based international company Hood Sailmakers Inc. Hood took a 50% interest in the company, which was renamed Hood NZ Ltd.

1981

The company was restructured and Structurflex was formed, as a subsidiary of the sail-making business. The new company focused on the design and manufacture of industrial products, such as truck covers, marker buoys, railway wagon covers and flexible containers.


From its inception, Structurflex was committed to creating innovative, cost-effective fabric structures using advanced production methods and engineering ingenuity.

1984

Covertex was formed, as a subsidiary of Structurflex. Under the leadership of Matthew Bouzaid, grandson of the founder Leo Bouzaid, Covertex developed several new products including rapidly deployable structures, such as those used in conflict and disaster zones.


Structurflex moved to a purpose-built factory in Henderson and completed New Zealand’s first large tension membrane structure to cover the New Sunhill Garden Centre in Pakuranga, Auckland.

1988

Structurflex fabricated and installed the tension membrane structure that covers the Olympic Pool in Papakura, Auckland. At the time, it was the largest air-supported structure in New Zealand.

1992

Structurflex files a patent application for the ‘Tensioner 3’, a breakthrough for fabric and curtainsider tensioning devices.

1993

Murray Higgs purchased Tony Bouzaid’s shares in Structurflex and joined the company as Marketing Director. Structurflex increasingly focused its attention on international opportunities.


Structurflex began exporting Flexisider curtainsiders, truck curtain hardware and oil booms to Malaysia.

1994

Structurflex achieved ISO 9002 certification for quality systems. This certification provides quality assurance in production, installation and servicing.

1996

Structurflex signed a joint venture agreement with Tan Chong Motor Holdings Bhd, Malaysia. One year later, Structurflex Sdn Bhd commenced manufacturing Flexisider curtainsiders in Kuala Lumpur.

1999

Structurflex completed its first large tensile membrane structure in Asia, covering a large courtyard at the Hong Kong Institute of Education.

2001

Structurflex completed its first major tension membrane structure in North America at HEB Monterrey, a large shopping center in Mexico.

Structurflex completed its first fabric architectural projects in the Middle East.

2005

Structurflex Contracting Middle East LLC opened for business in Dubai to pursue growing demand for innovative tension membrane structures.

2006

Structurflex LLC opens an office in Kansas City, to expand the fabric architecture business in North America. The office is responsible for marketing, design, engineering and installation.

2011

Structurflex LLC establishes a joint venture with Nautika Ltda in Sao Paulo, Brazil to focus on the permanent fabric structure market.

2014

Structurflex completes the first of many future fabric facade projects at Prairie Fire in Overland Park, Kansas, U.S.A.

BLOG

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KC Live! Entertainment District Gets an ETFE Roof

A VAST, VISUALLY-PLEASING MEMBRANE FOR PREMIER ENTERTAINMENT DESTINATION KC Live! in Kansas City, Missouri is the Midwest’s premier entertainment destination. It encompasses an entire city block with two levels of taverns, nightspots and world-class restaurants, and includes a concert stage where internationally-known artists play to the masses during the warm summer months. COMING IN UNDER […]

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Covertex / Structurflex (NZ)