From humble sail-making beginnings, Structurflex has consistently pursued opportunities and developed new skills to become one of the world’s leading suppliers of innovative tensile membrane structures using coated PES, PTFE and ETFE fabrics. Our timeline tells the story of a company that’s always ready to embrace the next challenge.
Structurflex began life as Sails & Covers Ltd on 21 July 1937. Owned by Leo Bouzaid, the company designed and manufactured sails and other marine products for Auckland’s talented yachting fraternity. Auckland is often called ‘the city of sails’, because it has one of the highest rates of yacht ownership per capita in the world.
PVC (polyvinyl chloride) fabric technology was improving rapidly.
Recognising the future potential of the fabric, Leo Bouzaid purchased New Zealand’s first high frequency PVC welding machine for developing and manufacturing PVC products.
In 1962 Leo died and his two sons, Tony and Chris, took over the business. Both sons were world champions in yachting and brought their vision and determination to the business.
The polymer fabric side of the business grew substantially over the next 20 years.
Sails & Covers Ltd joined forces with the U.S. based international company Hood Sailmakers Inc. Hood took a 50% interest in the company, which was renamed Hood NZ Ltd.
The company was restructured and Structurflex was formed, as a subsidiary of the sail-making business. The new company focused on the design and manufacture of industrial products, such as truck covers, marker buoys, railway wagon covers and flexible containers.
From its inception, Structurflex was committed to creating innovative, cost-effective fabric structures using advanced production methods and engineering ingenuity.
Covertex was formed, as a subsidiary of Structurflex. Under the leadership of Matthew Bouzaid, grandson of the founder Leo Bouzaid, Covertex developed several new products including rapidly deployable structures, such as those used in conflict and disaster zones.
Structurflex moved to a purpose-built factory in Henderson and completed New Zealand’s first large tension membrane structure to cover the New Sunhill Garden Centre in Pakuranga, Auckland.
Structurflex fabricated and installed the tension membrane structure that covers the Olympic Pool in Papakura, Auckland. At the time, it was the largest air-supported structure in New Zealand.
Structurflex files a patent application for the ‘Tensioner 3’, a breakthrough for fabric and curtainsider tensioning devices.
Murray Higgs purchased Tony Bouzaid’s shares in Structurflex and joined the company as Marketing Director. Structurflex increasingly focused its attention on international opportunities.
Structurflex began exporting Flexisider curtainsiders, truck curtain hardware and oil booms to Malaysia.
Structurflex achieved ISO 9002 certification for quality systems. This certification provides quality assurance in production, installation and servicing.
Structurflex signed a joint venture agreement with Tan Chong Motor Holdings Bhd, Malaysia. One year later, Structurflex Sdn Bhd commenced manufacturing Flexisider curtainsiders in Kuala Lumpur.
Structurflex completed its first large tensile membrane structure in Asia, covering a large courtyard at the Hong Kong Institute of Education.
Structurflex completed its first major tension membrane structure in North America at HEB Monterrey, a large shopping center in Mexico.
Structurflex completed its first fabric architectural projects in the Middle East.
Structurflex Contracting Middle East LLC opened for business in Dubai to pursue growing demand for innovative tension membrane structures.
Structurflex LLC opens an office in Kansas City, to expand the fabric architecture business in North America. The office is responsible for marketing, design, engineering and installation.
Structurflex LLC establishes a joint venture with Nautika Ltda in Sao Paulo, Brazil to focus on the permanent fabric structure market.
Structurflex completes the first of many future fabric facade projects at Prairie Fire in Overland Park, Kansas, U.S.A.
The latest place to see our work is Jacksonville, Florida, at the newly opened Daily’s Place Amphitheater. Daily’s Place seats 5,500 people and is connected to both EverBank Field football stadium and a brand new 94,000 square foot indoor football practice field. The exterior structure of Daily’s Place is formed from 67,000 square feet of […]Tropical Rain Forest in Buffalo, New York
Buffalo, New York is pretty far from the tropics. Structurflex provided the ETFE triple-layer architecture that made it possible to recreate a tropical rain forest in upstate New York. SOUTH AMERICAN CLIMATE EXTREMES INDOORS Structurflex met the challenge of creating the weather extremes of an Amazonian rain forest in upstate New York — a place […]